REAL CASE

Highway Solar-Powered CCTV Project in Changsha Hunan


⚠ Project Challenges in Highway Surveillance


🚧 Dependence on Grid Power


Highways across Changsha are extensive, with surveillance points often located in remote sections. Extending grid power requires coordination with multiple government agencies, time-consuming approvals, and extremely high per-kilometer cabling costs. Heavy truck traffic further increases risks—buried cables are often crushed or damaged, resulting in unexpected downtime and the loss of critical traffic incident evidence. Unlike solar-powered CCTV systems, wired solutions struggle with scalability and resilience in these environments.


Pole-mounted solar CCTV system with dual solar panels installed along an urban highway, designed for road surveillance and traffic safety monitoring in China


🌦 Unstable Power Supply


Changsha has a subtropical monsoon climate, marked by hot and rainy summers as well as damp winters. Traditional single-source power solutions cannot guarantee continuous uptime under these conditions. For high-speed monitoring and violation recording, every interruption can result in incomplete data and delayed emergency responses. This is where off-grid solar power kits provide an advantage.


🛠 Costly and Risky Maintenance


Surveillance sites are dispersed along highways and interchanges, requiring lengthy travel for on-site inspection and repair. Cable faults can take days to locate and resolve. Routine maintenance combined with high electricity bills creates an unsustainable cost burden. Wireless solar CCTV systems for rural and highway deployments reduce this dependence on manual intervention, optimizing both safety and long-term ROI.


☀ Tailored Solar-Powered Solution


⚡ High-Efficiency Solar Harvesting


The project integrated a 1515W solar array designed to withstand Changsha’s high temperatures, heavy rain, and dust exposure. Anti-stain and anti-heat coatings improve energy absorption, ensuring optimal conversion even during extreme summer conditions. On sunny days, the power yield supports multiple devices simultaneously, fulfilling the demand for solar powered security systems along the expressway.


Workers using a crane to install solar-powered CCTV systems on a highway, providing off-grid surveillance and road safety monitoring in China


🔋 Large-Capacity 1200AH Battery Storage


A 1200AH LiFePO4 battery bank provides reliable energy storage for extended rainy weather. Unlike conventional lead-acid batteries, LiFePO4 supports a broader temperature range and offers more than 2000 cycles of durability. This design ensures surveillance continuity during consecutive storms, delivering battery powered solar CCTV with LiFePO4 technology for greater reliability.


📡 Smart Power Distribution and Remote O&M


The system is equipped with an MPPT controller, enabling precise monitoring of solar input, battery status, and load management. Intelligent allocation of energy ensures that cameras and connected equipment receive uninterrupted supply. Remote access via mobile applications provides real-time system status and automatic alerts, reducing the need for frequent patrols. This embodies the all-in-one solar camera power solutions philosophy.


📈 Implementation Results


🚨 Reliability and Data Integrity


By combining photovoltaic generation with high-capacity storage, the system achieved zero downtime for all surveillance points. This resulted in near-100% data collection integrity, improving the success rate of traffic violation evidence and accident investigations. Compared with wired networks, solar CCTV systems offer unmatched resilience in remote highway environments.


Solar-powered CCTV system installed on a roadside pole with dual solar panels, ensuring off-grid traffic safety and highway monitoring


🌪 Environmental Adaptability


The rugged design incorporates waterproofing, dust resistance, and wind protection. Even during Changsha’s frequent summer storms or periods of extreme heat, the IP66 solar camera power system for outdoor conditions ensured uninterrupted monitoring, supporting smart highway safety management.


💰 Reduced O&M Costs


With no trenching or cabling required, the project avoided millions in infrastructure costs. The scalable solar surveillance systems also reduced recurring electricity bills and labor costs. Over a five-year lifecycle, the total cost of ownership was reduced by more than 35%, creating long-term economic benefits for government operators and integrators.


🌍 Replicable Value Across Industries


💡 Innovation in Energy Models


The Changsha case highlights how industrial-grade solar kits for surveillance provide a sustainable energy model for highways. The combination of solar CCTV kits with remote monitoring, large-capacity storage, and intelligent distribution creates a blueprint for future smart traffic systems.


🏗 Wider Industry Applications


The system’s design is replicable across multiple verticals:


Highway and expressway monitoring
Construction sites with off-grid solar kits
Government-led projects using solar CCTV kits for remote areas
Telecom towers supported by solar energy kits


This demonstrates the scalability of solutions from leading China solar power system factories and strengthens trust in solar CCTV kit suppliers from China.


🌱 Environmental and Sustainability Impact


Replacing grid dependency with renewable solar energy reduces trenching and soil disruption, aligning with China’s green transportation initiatives. Clean energy not only ensures monitoring reliability but also minimizes ecological impact, proving that solar vs hybrid surveillance systems are the way forward for sustainable infrastructure.


❓ Frequently Asked Questions (FAQ)


1. What is the difference between solar CCTV and wired CCTV?


Solar CCTV systems rely on off-grid solar power kits with battery backup, eliminating the need for trenching and cabling. Wired CCTV systems require grid access, which is costly and vulnerable to damage on highways.


2. Does solar CCTV work at night or during storms?


Yes. With 1200AH LiFePO4 batteries, the system stores surplus energy to ensure round-the-clock performance during storms, rainy days, and at night.


3. How to install solar CCTV kits on highways?


Most solutions are plug and play solar CCTV systems, featuring modular panels, controllers, and battery storage. Installation is 50% faster than wired networks.


4. What battery is best for solar CCTV cameras?


LiFePO4 batteries are the top choice for solar energy kits for CCTV, offering long lifespans, wide temperature tolerance, and safe operation in harsh climates.


5. What is the cost of solar-powered security systems for highways?


Costs vary by project size, but solar powered surveillance for highways reduces infrastructure and long-term O&M expenses by up to 35% compared with traditional power solutions.


📞 Contact Us


Looking for a trusted solar CCTV system manufacturer to support your highway, mining, or government surveillance projects?
Shenzhen Kongfar Technology Co., Ltd. delivers OEM & custom-built solar kits, CE-certified solar power kits, and scalable solar surveillance systems for global clients.


✅ Proven deployments in highways, telecom towers, smart agriculture, and government projects.
✅ Certified by ISO, CE, and RoHS for international compliance.
✅ Flexible customization, competitive pricing, and global delivery.


tony@kongfar.com

+86 18820186702 

  www.kongfar.com

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